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Our Facilities
We are now highly recognized across the globe for our annual production capacity of 32000 MT, which helps our company in meeting large demands of the customers throughout the world. Our primary manufacturing unit was set up in an industrial area Bhilai of Chattisgarh, India, and then we established our second unit in industrial Growth Centre, Borai, Durg. Further to add third manufacturing facility we selected Bakal, Rajnandgaon, in the state of Chattisgarh, India, and established this unit in a sophisticated manner. Centrally located, we are well connected by road, air, rail transport, so that we can deliver to clients in every corner across the world within the decided time period. These units cover up a land area of 15 acres of which 40% is built. These facilities are comprised with control sections, stores, fully equipped laboratories, raw material stock yard, and warehouses.
Quality
We are an ISO 9001:2015 accredited company which sincerely adheres to the norms in order to work with perfection. We are initially focused towards earning satisfaction of the customers across the globe, owing to which we ensure that our clients receive the finest quality products. Each one of our offering passes through stringent examination which we undertake in strict adherence to the quality norms. We are a registered member of confederation of Indian Industries. Our commitment towards achieving excellence leads us towards continuously improving our products along with which it enables betterment in processes, cost effectiveness, overall productivity so that we can attain satisfaction of customers on a wider aspect. We seek to earn contentment of customers by meeting their needs along with strict compliance to national standards. On a continuous basis we aim to improve our quality management system by working in a healthy environment.
As we are an ISO certified company and are engaged in serving customers Rockwool Resin Bonded Slabs, Rockwool Mattresses, Rockwool Thermal Insulation Material and a lot more, we always ensure that not even a minor factor is compromised from our end. Quality control is undoubtedly an integral part of our company and we ensure that each operation, from procurement of raw material to manufacturing to packing to pre-dispatch storage, every activity is closely examined and executed with perfection. The manufactured products are assured on the basis of below listed parameters:-
For manufacturing Rockwool, the minerals and several other raw materials are heated to about 1600° C, in the furnace. The raw materials are heated until they are turned into liquids. Coke, Volcanic Rock, and Slag are incorporated from the top of the melting furnace. This melt runs through the bottom of the furnace and reaches the spinning machine. The melted rock finally fall on high speed spinning wheel. After the melted rock passes through the spinning machine, the fine mineral wool is obtained. Then this wool is collected on conveyer belt, and then the binding agents are sprinkled on it. The density of the offerings and its overall structure depends on the amount of binding agents added to it. When the binding agents are sprinkled, the conveyor passess the wool from the bake oven which is heated at 200°C. Then when the rockwool is prepared, it is cut into desired sizes and shapes, after which it is packed in accordance to the order. The off-cuts and leftover wool is then recycled back to the production process.
We are now highly recognized across the globe for our annual production capacity of 32000 MT, which helps our company in meeting large demands of the customers throughout the world. Our primary manufacturing unit was set up in an industrial area Bhilai of Chattisgarh, India, and then we established our second unit in industrial Growth Centre, Borai, Durg. Further to add third manufacturing facility we selected Bakal, Rajnandgaon, in the state of Chattisgarh, India, and established this unit in a sophisticated manner. Centrally located, we are well connected by road, air, rail transport, so that we can deliver to clients in every corner across the world within the decided time period. These units cover up a land area of 15 acres of which 40% is built. These facilities are comprised with control sections, stores, fully equipped laboratories, raw material stock yard, and warehouses.
Quality
We are an ISO 9001:2015 accredited company which sincerely adheres to the norms in order to work with perfection. We are initially focused towards earning satisfaction of the customers across the globe, owing to which we ensure that our clients receive the finest quality products. Each one of our offering passes through stringent examination which we undertake in strict adherence to the quality norms. We are a registered member of confederation of Indian Industries. Our commitment towards achieving excellence leads us towards continuously improving our products along with which it enables betterment in processes, cost effectiveness, overall productivity so that we can attain satisfaction of customers on a wider aspect. We seek to earn contentment of customers by meeting their needs along with strict compliance to national standards. On a continuous basis we aim to improve our quality management system by working in a healthy environment.
As we are an ISO certified company and are engaged in serving customers Rockwool Resin Bonded Slabs, Rockwool Mattresses, Rockwool Thermal Insulation Material and a lot more, we always ensure that not even a minor factor is compromised from our end. Quality control is undoubtedly an integral part of our company and we ensure that each operation, from procurement of raw material to manufacturing to packing to pre-dispatch storage, every activity is closely examined and executed with perfection. The manufactured products are assured on the basis of below listed parameters:-
- Bulk Density
- Shot Content
- Moisture Content
- Alkalinity
- Sulphur Content
- Chloride Content
- Post Compression Recovery
- Incombustibility
- Moisture Absorption
- Resistance to Vibration Settlement
- Resistance to Jolting Settlement
- Heat Resistance
- Thermal Conductivity [out-sourced]
For manufacturing Rockwool, the minerals and several other raw materials are heated to about 1600° C, in the furnace. The raw materials are heated until they are turned into liquids. Coke, Volcanic Rock, and Slag are incorporated from the top of the melting furnace. This melt runs through the bottom of the furnace and reaches the spinning machine. The melted rock finally fall on high speed spinning wheel. After the melted rock passes through the spinning machine, the fine mineral wool is obtained. Then this wool is collected on conveyer belt, and then the binding agents are sprinkled on it. The density of the offerings and its overall structure depends on the amount of binding agents added to it. When the binding agents are sprinkled, the conveyor passess the wool from the bake oven which is heated at 200°C. Then when the rockwool is prepared, it is cut into desired sizes and shapes, after which it is packed in accordance to the order. The off-cuts and leftover wool is then recycled back to the production process.
Contact Details
Bhilai, Chhattisgarh, India
Plot No-56, A/17, Nehru Nagar West,Bhilai - 490020, Chhattisgarh, India
Phone :View Number
Fax :View Number
Send InquiryPolybond Insulation Private Limited
37, Light Industrial Area, Bhilai-490026, Chhattisgarh, INDIA.
Polybond Projects Private Limited
41-44, Zone C, Industrial Centre, Borai, Durg - Chhattisgarh, INDIA.
Polybond Rock Fibre Private Limited
Village Bakal, Tehsil Dongargaon Rajnandgaon, Chhattisgarh, INDIA.
Administration And Sales Office:
Block No.-56A, Plot No.-17, Nehru Nagar (West), Bhilai - 490020, Chhattisgarh, INDIA.
Telephone : +91-788-4010525, +91-788-4050525, +91-788-2293392
Fax : +91-788-2292737
37, Light Industrial Area, Bhilai-490026, Chhattisgarh, INDIA.
Polybond Projects Private Limited
41-44, Zone C, Industrial Centre, Borai, Durg - Chhattisgarh, INDIA.
Polybond Rock Fibre Private Limited
Village Bakal, Tehsil Dongargaon Rajnandgaon, Chhattisgarh, INDIA.
Administration And Sales Office:
Block No.-56A, Plot No.-17, Nehru Nagar (West), Bhilai - 490020, Chhattisgarh, INDIA.
Telephone : +91-788-4010525, +91-788-4050525, +91-788-2293392
Fax : +91-788-2292737
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